Brake Stuff

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Re: Brake Stuff

by Lane » Sun Apr 19, 2009 9:23 am

Nicholas - swap your pads left to right & vice-versa.  If I were a squirrel, I'd bet my left nut it will cure the squeaking.  Try it before applying any goop.

Re: Brake Stuff

by benyeats » Sun Apr 19, 2009 7:21 am

[quote="Nicholas"]
Re Mini:
Obviously that's German Engineering at it's finest.

The British have a solution, but it won't be availble until Easter.  :D
[/quote]

You mean the MINI which was of course designed and built in Britain, it was one of the things BMW pillaged during their shamefull treatment of Rover.

Re: Brake Stuff

by Terry Kennedy » Sun Apr 19, 2009 5:06 am

[quote="bolus"]
OH GOD YES, please dont put any on the rotor.  Put a little on the edge of the pistons that contacts the back of the pad
[/quote]

How NOT to paint a brake caliper:

Image

Re: Brake Stuff

by nickpoore » Sun Apr 19, 2009 3:58 am

Re Mini:
Obviously that's German Engineering at it's finest.

The British have a solution, but it won't be availble until Easter.  :D

Re: Brake Stuff

by bolus » Sun Apr 19, 2009 3:56 am

Changing pads on the Atom is a ton easier than my Mini.  Besides needing to dismantle the calipers the pistons have to be rotated while being pushed in.  Who the hell thought that was a good idea

Re: Brake Stuff

by nickpoore » Sun Apr 19, 2009 3:49 am

Hey, file this under silly things I never knew before...

You can remove the brake pads without removing the calipers from the rotors.

I just noticed that this was very obvious on the Alcons, and sure enough I can do it on my Wilwoods too.

Doh!

Re: Brake Stuff

by bolus » Sun Apr 19, 2009 3:18 am

OH GOD YES, please dont put any on the rotor.  Put a little on the edge of the pistons that contacts the back of the pad
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Re: Brake Stuff

by nickpoore » Sun Apr 19, 2009 3:11 am

I picked up some "convenience packets" for $1.19 at the local auto store.

I'll dismantle everything tomorrow to see how they do.

Just to confirm: We put the grease between the caliper and the pad, NOT on the pad/rotor surface.

Thanks.

Re: Brake Stuff

by bolus » Sun Apr 19, 2009 2:52 am

sorry, i meant per wheel not per pad and was using shinoo's price

yeah, plastilube tube at a BMW dealer is probably less than $5.  I think I might go pick some up

Re: Brake Stuff

by Terry Kennedy » Sun Apr 19, 2009 1:49 am

bolus wrote: You are not gaining anything going to the Alcons except cost.  The pagid alcon pads are like $120 each pad and then getting the calipers and mounting hardware is going to run you about $5000 + needing new master cylinders.     I doubt you'd notice any difference in braking and you are going to get more squeaking
The Alcon pads aren't that expensive. The 4-2-1 pads (which seems to be what most people prefer) were $195 for a complete axle set (4 pads, does both rear calipers or both front calipers) with the club discount. That's nowhere close to $480 (120 per pad).

For someone with the Wilwood (track) brake package, I'd just suggest new rotors and pads if some anti-squeal doesn't do the trick. You can't put slotted or drilled rotors on a brake lathe (well, you can, but then you need a new brake lathe ;D) so turning them is out of the question. I agree with TMI that after-the-fact slotting of the rotors like Brammo did is not a good idea - when you buy factory-slotted ones from Wilwood, the slotting is done before the rotor is heat treated. The slotted rotors on TMI Atom 3's come that way from the manufacturer).

I switched to 4-pot Alcons on the back because I had a very early version of the Brammo "race" package which had 4-pots on the front and 2-pots on the rear. Both of those calipers used custom brake pads (though the 4-pot version is now a stock Pagid size, thanks to HRP working with me on the group buy). I didn't think it would make a lot of sense to try to source two different size custom pads, so I decided to switch out the rear calipers to have my car be like later-production race package Atoms.

Of course, that opened a huge can of worms as I wound up not using anything I bought from Brammo except for the calipers themselves. For others with the old-style race package with 2-pot Alcons, I wouldn't suggest upgrading unless it was done as part of an upright upgrade from Tom or DP - in that case, all you'll need will be the new calipers and race hats from TMI - everything else for the rear of the car will be included as part of the new uprights. That just leaves the master cylinders - as I said in an earlier post, Brammo spec was .700 / .700. The early race package cars were built with various size master cylinders - most likely one 5/8 and one .700. [As a side note, I'm adding brake bias measurement to my Microdash - it will display the front/rear pressure ratio by directly measuring pressure in the brake lines. This will make adjusting the bias a breeze - just "set to a reading of X" instead of "hmmm - did I turn it 3 or 4 turns to the left?".]
How about just getting some plastilube (or other antisqueal grease) and put it on the back of the pad?
That's an excellent idea. For the BMW, I have a small jar of some "yellow mystery goop" that stops squealing dead in its tracks.

Re: Brake Stuff

by positron » Sun Apr 19, 2009 1:37 am

My Alcons started squealing like a stuck pig. They had very little wear on the pads and rotors. My guess is that I'm too easy on the brakes and they glazed. I replaced with the 4-2-1's from Shinoo, which are a cooler range pad. They dust more which is fine for me because they are wearing..

After one weekend event at Infineon I've shown an increase in max forward G's. We'll see at Laguna Seca, which is typically hard on brakes, in a couple weeks with new rotors and professional grade rotor to hat hardware.

Re: Brake Stuff

by Heywood-Yablowme » Sun Apr 19, 2009 1:17 am

Keizer will make you a wheel with no spacers that will clear the Alcons.Correct backspacing and super light. Not really a rim for rough roads,though.. ;)

Re: Brake Stuff

by Terry Kennedy » Sun Apr 19, 2009 12:55 am

[quote="Nicholas"]
Does anyone know if I can use the same master cylinder with the Alcons as I already have for the Wilwoods?
[/quote]

Brammo spec was .700 front, .700 rear. You'd have to see what you have on there now, and whether the front and rear are the same sizes.

Re: Brake Stuff

by Terry Kennedy » Sun Apr 19, 2009 12:53 am

[quote="Nicholas"]
4. Upgrade to Alcons. :)
Yeah, I'm probably not going to go this route, but...
I would still need to change out the rotors - but they use the same rotors as the Wilwood.
I would need to purchase new calipers (Alcon CAR3653D01ASLL & CAR3653D01ASRL)
I'm not sure what mounting brackets I'd need.
I'm also concerned about my front wheels, I have the 5-spoke wheels, and I'm not sure that they clear the Alcons.
I don't think that the rear wheels whould have a problem, as they're 16", but not too sure on this.
I don't know if I would need to do all 4 wheels, or just the front ones.

Alcons.
Acording to the Brammo user manual, they Alcons are 4-piston 34.9mm calipers.
(Alcon CAR3653D01ASLL & CAR3653D01ASRL)
However, when I search the Alcon website, I cannot seem to find this caliper, and I cant find anyone selling it.
I don't know if this is only available through TMI, and I also don't know what adapter brackets I need from TMI in order to install it.
[/quote]

The Alcon calipers are in a sort of limbo where they are a valid part and there's even an Alcon engineering drawing for them, but they're not a stocked item (built to order). I tried to get pricing on them from HRP (they're a major Alcon distributor) but they sent me to TMI (actually, they sent TMI to me :o). TMI tells me that the price Brammo was charging per caliper was less than what Alcon was charging Brammo. The price from Brammo was $369.38 with a listed cost of $263.84.

Engineering drawing
Alcon numbering scheme

For the rears, you will also need new rotor hats, AA-UP-60 at $130 each from TMI (Brammo was $91, but see above). The mounting hardware is $9/wheel from TMI or you can source it locally.

You'll need new brackets for your uprights, or get new uprights (which include brackets) from Tom or DP.

I believe the only wheels that clear 4-pot Alcons are the Team Dynamics 12-spoke.

Re: Brake Stuff

by bolus » Sat Apr 18, 2009 11:58 pm

You should hear my alcons.  once they get hot on the track they start letting off this piercing squeal like a pig in heat when breaking hard.  At least it tells me when they are fully warmed up.  Almost every stop light they sounds like an old jalopy

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