Clutch doesn't totally disengage.

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Expand view Topic review: Clutch doesn't totally disengage.

Re: Clutch doesn't totally disengage.

by AndyLUFC » Wed Aug 13, 2008 3:50 am

I have a vacuum with the speed bleeder so may have helped. But, yes she's transformed with a working clutch!

Re: Clutch doesn't totally disengage.

by Terry Kennedy » Wed Aug 13, 2008 3:42 am

[quote="AndyLUFC"]
Finally got round to replacing the master cylinder yesterday and the clutch is now perfecto! It was certainly this that was causing the partial disengagement problem and the lottery as to where the clutch would bite. Apart from some minor DOT4 bukkake, about 10 minutes.
[/quote]

I replaced all 3 master cylinders and reservoirs last week (clutch for the same problem you had, brakes because I changed brake packages* and needed a different size from what was on there). I have to tell you, it took me a lot longer than 10 minutes per. I was amazed at the clutch feel once I replaced the master cylinder.

* My Atom had the original "Race" package with 4-pot Alcons in the front and 2-pot Alcons in the rear. Master cylinders were 3/4" and 5/8". Because these rears need custom pads, I switched to 4-pot Alcons in the rear, so I have them all around. This setup uses 7/10" master cylinders for both front and rear.

Re: Clutch doesn't totally disengage.

by Mr.Woolery » Wed Aug 13, 2008 3:30 am

[quote="maverick1"]
Spaz, do you know which Speedbleeder model we need for the Atom? Does it vary if you have the Wilwoods or Alcons?
Cheersâ?¢
[/quote]

I believe that there are Speedbleeders for both caliper types, but different models are used.  I'd call them and ask...I did some time back and they were quite nice and helpful.

Re: Clutch doesn't totally disengage.

by AndyLUFC » Tue Aug 12, 2008 11:51 pm

[quote="The Masked Spaz"]
[quote="rfmarz"]
Is the fluid coming out #40n brake fluid? I'll have to try what Karl said. If I'm feeling it right, the engagement point changes from ~ half way out to fully depressed in a few seconds, HOWEVER, when I put it into neutral, and blip the throttle, the clutch engagement seems normal again. Weird.
[/quote]

If your engagement point changes over time, it's probably either air in the system or a master cylinder allowing blow-by.  First try a thorough bleeding of your clutch line system.  If that doesn't solve the problem, you may need to replace the master cylinder.  In either case, you have the time, I'd also take this as an opportunity to replace the bleed screw and install a Speedbleeder--this'll make futher bleeding of the circuit a lot easier.
[/quote]

Finally got round to replacing the master cylinder yesterday and the clutch is now perfecto! It was certainly this that was causing the partial disengagement problem and the lottery as to where the clutch would bite. Apart from some minor DOT4 bukkake, about 10 minutes.

Re: Clutch doesn't totally disengage.

by maverick1 » Thu Jun 21, 2007 10:51 pm

Spaz, do you know which Speedbleeder model we need for the Atom? Does it vary if you have the Wilwoods or Alcons?
Cheersâ?¢

Re: Clutch doesn't totally disengage.

by Mr.Woolery » Thu Jun 21, 2007 1:17 pm

[quote="rfmarz"]
Is the fluid coming out #40n brake fluid? I'll have to try what Karl said. If I'm feeling it right, the engagement point changes from ~ half way out to fully depressed in a few seconds, HOWEVER, when I put it into neutral, and blip the throttle, the clutch engagement seems normal again. Weird.
[/quote]

If your engagement point changes over time, it's probably either air in the system or a master cylinder allowing blow-by.  First try a thorough bleeding of your clutch line system.  If that doesn't solve the problem, you may need to replace the master cylinder.  In either case, you have the time, I'd also take this as an opportunity to replace the bleed screw and install a Speedbleeder--this'll make futher bleeding of the circuit a lot easier.

Re: Clutch doesn't totally disengage.

by rfmarz@frontiernet » Thu Jun 21, 2007 11:40 am

Is the fluid coming out #40n brake fluid? I'll have to try what Karl said. If I'm feeling it right, the engagement point changes from ~ half way out to fully depressed in a few seconds, HOWEVER, when I put it into neutral, and blip the throttle, the clutch engagement seems normal again. Weird.

Re: Clutch doesn't totally disengage.

by 1965Cobra427 » Thu Jun 21, 2007 2:11 am

Changing out the master cylinders is really easy. I replaced both brake master cylinders when I upgraded from Sport to Track brake package. Removing the cowl panel (3 screws and the mirrors) makes it SO simple and easy to get to. Of course the bleed process will follow the replacement. If a replacement is needed, Brammo usually provides detailed instructions.

Re: Clutch doesn't totally disengage.

by Terry Kennedy » Thu Jun 21, 2007 1:47 am

[quote="rfmarz"]
I don't know how to do this but I can tell you that this clutch slowly letting out is a REAL problem!
[/quote]

On the driver's side of the car at the front of the engine is a small nipple. That's the clutch bleed screw. Put a piece of clear plastic hose which ends in a jar or glass on it and turn it 1/4 to 1/2 turn to the left, then have someone push the clutch pedal in. Fluid (and bubbles) will come out of the fitting and run through the hose to the jar. Tighten the nipple before they release the pedal. Normally one pass will clear this up for a while.

In my case, Brammo and I decided that I had a bad clutch master cylinder, so I have a new one here but to be honest I haven't replaced it yet - you get used to the problem. Just remember to take the shifter out of gear and release the clutch instead of keeping the clutch pedal depressed.

Re: Clutch doesn't totally disengage.

by rfmarz@frontiernet » Thu Jun 21, 2007 1:17 am

I don't know how to do this but I can tell you that this clutch slowly letting out is a REAL problem!

Re: Clutch doesn't totally disengage.

by DarthChicken » Sun Jun 17, 2007 9:14 pm

its possible the clutch just needs bled.

Re: Clutch doesn't totally disengage.

by Karl » Sun Jun 17, 2007 9:06 pm

rfmarz, my car is the same way - full disengagement of the clutch occurs at approximately 3/4ths of the total pedal travel (from 'unloaded' to 'fully depressed on the stop').

Re: Clutch doesn't totally disengage.

by rfmarz@frontiernet » Sun Jun 17, 2007 8:51 pm

Karl, with the clutch pedal pushed ALL the way forward, it did not completely disengage. I am wondering if it is simply a mechanical adjustment at the end of the clutch pedal or at another location.

Re: Clutch doesn't totally disengage.

by Karl » Sun Jun 17, 2007 7:43 pm

Brammo Atoms get a clutch stop too, but it seems to be adjusted to having the pedal box in the fully-forward position.

Re: Clutch doesn't totally disengage.

by Monza » Sun Jun 17, 2007 7:36 pm

this is the reason why there is a clutch stop on every UK Atoms since about a year or more.

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